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BERNSTEIN safety technology: Position switches in detail

Limit switches and sensors

Detect positions reliably and precisely – with mechanical position switches and non-contact sensors that are built for everyday industrial use. This allows you to keep track of moving machine parts and end positions at all times during operation.

Position switches:
Metal or plastic versions

Non-contact sensors:
Inductive, capacitive or magnetic

Safety position switches:
For increased safety requirements

Lift technology:
Special designs for lifts and escalators

Limit switch or sensor?

Mechanical or non-contact - depending on the application, both can be useful. Position switches and sensors follow different principles and represent two independent approaches.

A direct comparison shows what is important.

FeatureLimit switchProximity sensor
Type of detectionMechanicalNon-contact
FunctionPosition detection / end position monitoringNon-contact detection (e.g. fill level, objects)
Mechanical loadVery high load capacity possibleNo mechanical actuation
Safety monitoringYes (depending on model)Yes (under certain conditions)
ApplicationRobust industrial environmentConfined or sensitive areas

Inductive, capacitive or magneticThe three sensor principles at a glance

Detect materials in solid and liquid state, without contact and without mechanical wear. Our three different sensor types cover different requirements depending on the application. The most important differences at a glance.

Inductive sensors

Detect metallic objects reliably and with a clearly defined switching point - ideal for precise position sensing.

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Capacitive sensors

They detect both conductive and non-conductive materials in a solid or liquid state.

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Magnetic sensors

Detect positions using a magnetic field. Available as an electromechanical or electronic solution.

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At a click.All information as download

Position switches or limit switches: they all basically describe the same application principle. 
The basic mode of operation is that they switch the machine or system on or off as much as initiate certain actions depending on the position or status of an object. 

In short, they monitor, control or detect. Recognise when a moving object has reached a certain position. Monitor whether a safety gate is completely closed. They can be used in confined, dirty as well as damp environments.

A position sensor detects physical bodies without contact and converts them into electrical quantities such as currents or voltages. In this area, BERNSTEIN focusses on inductive, capacitive and magnetic proximity switches.

You can also find further information on the different proximity switch variants in our product catalogue.

Inductive sensors
An inductive position sensor detects metallic objects. It consists of 4 functional groups:

  • Coil
  • Oscillator
  • Threshold switch
  • Switching output stage

Capacitive sensors
A capacitive position sensor detects materials in a solid or liquid state. It consists of the following 4 functional groups:

  • Sensor electrode
  • Oscillator
  • Threshold switch
  • Switching output stage

Magnetic sensors
BERNSTEIN offers the following variants of magnetic position sensors:

  • Electromechanical magnetic switches with reed contact
  • Electronic magnetic sensors based on the Hall and magnetoresistive principle

Safety position switches are specially designed limit switches that are used to protect people and must therefore fulfil certain standard requirements.EN ISO 14119 for interlocking devices and EN ISO 13849 for integration into the safety-related control system are particularly relevant.

Which standard is to be applied in a specific case depends on the risk analysis and the safety concept of the machine. The decisive factor is how the position switch is integrated into the overall control system and which performance level must be achieved.

Further information on suitable designs can be found in the Safety switches and sensors section .

Limit switches are also used in lift technology, where high demands are placed on reliability, precision and safety. They detect defined states and positions in lifts and escalators and contribute to safe control.

Depending on the installation situation, robust mechanical switches are used that are customised to the specific requirements of this sector . Suitable sensor solutions can also be used in certain applications.

Special product variants for lifts and escalators are bundled in our product catalogue.

From question to solution – together with us

Eine BERNSTEIN Mitarbeiterin führt ein Kundentelefonat an ihrem Arbeitsplatz

From question to solution – together with us

Whether you have a small question or a big project idea, we will take the time to help you. Together, we will find the solution that really fits and advise you in a way that makes sense for your project.

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